top of page
Search

When the Wheels Come Down

  • Writer: Chris Fontenot
    Chris Fontenot
  • Sep 23, 2025
  • 3 min read

Updated: Oct 31, 2025

The aviation industry faces a daunting challenge: how to reduce its carbon emissions while still providing the travel options that millions depend on. One exciting avenue is the conversion of coal feedstock into jet fuel. This process not only offers a potential alternative to traditional fossil fuels but also taps into an abundant resource that many countries possess. In this post, we will explore the science behind this innovative technology, its benefits, and the obstacles we must overcome to make it a reality.


Understanding Coal Feedstock


Coal feedstock is a valuable raw material from which different forms of energy, including liquid fuels, can be derived. The process of turning coal into jet fuel typically involves two main steps: gasification and Fischer-Tropsch synthesis.


  1. Gasification: Coal is heated in an oxygen-limited environment, which converts it into syngas—a mixture primarily composed of hydrogen and carbon monoxide.

  2. Fischer-Tropsch synthesis: This phase takes syngas and uses a catalyst to produce long-chain hydrocarbons, effectively creating a synthetic crude oil that can be refined into jet fuel.


For example, a study conducted in 2022 showed that plants specifically designed for this conversion can produce jet fuel with an efficiency of around 50%, notably higher than previous technologies.


The Science Behind Conversion


The chemical engineering principles guiding the conversion processes of coal into jet fuel are well-understood and continually refined. In the gasification stage, coal is heated to temperatures around 1,400 degrees Celsius, which allows for gas extraction.


Once we have syngas, the Fischer-Tropsch synthesis step becomes crucial. In this process, catalysts—often made from iron or cobalt—are improved to enhance the conversion efficiency. As a result, organizations investing in this technology have reported a 20% increase in yield over the past few years, making coal-derived jet fuel not just a theoretical possibility but a feasible solution.


Environmental Benefits


Coal-to-jet fuel technology offers several environmental advantages, particularly when compared to traditional jet fuels derived from crude oil. For instance, the carbon dioxide emissions from using coal-based jet fuel can be partially balanced by the carbon captured during the gasification process. According to research, this could lead to as much as a 30% reduction in lifecycle greenhouse gas emissions compared to conventional jet fuels.


Moreover, coal is an abundant resource. The United States alone has 248 billion short tons of recoverable coal reserves, which can reduce dependency on imported oil. As countries work toward energy independence, utilizing domestic coal could provide both economic and environmental benefits.


Economic Viability


The financial aspects of producing jet fuel from coal are gaining attention. Coal prices tend to be more stable than oil prices, which are known to fluctuate wildly. This price stability could result in more predictable fuel production costs.


Additionally, technology improvements, such as advanced catalysts and more efficient processing plants, are driving costs down. Reports suggest that these advancements have the potential to make coal-derived jet fuel competitive within the next five to ten years, especially in regions rich in coal resources, like Wyoming or West Virginia.


Challenges to Overcome


Despite the promise of coal-to-jet fuel conversion, challenges remain. The environmental impacts associated with coal mining are significant, contributing to landscape degradation and emissions. Sustainable mining practices and carbon capture and storage (CCS) technologies must be prioritized to mitigate these effects.


Public perception also poses challenges. Many still view coal as a dirty fuel source. To counter this, transparency is essential. Public education campaigns highlighting the advantages of coal-to-jet fuel technology can shift perceptions and generate support for its implementation.


Future Prospects


The outlook for converting coal feedstock into jet fuel is bright, bolstered by a wave of research aimed at improving the efficiency and cost-effectiveness of the process. As industries pivot toward more sustainable practices, coal-derived jet fuel could significantly contribute to achieving carbon neutrality in aviation.


Cooperation among governments, research institutions, and private companies will be essential in overcoming the hurdles that remain. By investing in this technology, we can pave the way for a cleaner, more sustainable aviation sector.


Final Thoughts


Converting coal feedstock into jet fuel represents a promising advance in the search for sustainable aviation solutions. With environmental benefits, economic opportunities, and steady technological progress, this innovative approach could transform the aviation industry in the coming years.


As we navigate the path toward sustainability, embracing coal-to-jet fuel technology may be a key factor in lessening the carbon footprint of air travel, turning a once maligned resource into an ally for a greener future. Continued research, investment, and public understanding will be vital in unlocking the full potential of this groundbreaking technology.


Close-up view of coal feedstock being processed into liquid fuel
Coal feedstock being processed into jet fuel

 
 
 

Comments


bottom of page